Skip to content
Polar Plank LLC Logo
POLAR PLANKSOLDOTNA · ALASKA

TRANSPARENT PACKAGE ARCHITECTURE · INCLUSIONS & EXCLUSIONS

WHAT’S INCLUDED

Every Polar Plank home package arrives as an engineered precision kit from our Soldotna mill. Know exactly what comes off the flatbed in our crate versus what is supplied on-site by your local general contractor.

01/THE CRATE ARCHITECTURE

WHAT’S INSIDE THE CRATE

Hover or tap through each structural layer below to inspect the components pre-cut and pre-finished in Soldotna, and see how our package eliminates weeks of on-site framing.

TRANSPARENT CRATE INVENTORY · WHAT COMES OFF THE TRUCK

THE POLAR PLANK CRATE BREAKDOWN

Inside The CrateBuilder / On-Site Scope
!
THE MISCONCEPTION: "IS THIS JUST A ROUGH FRAMED SHELL?"

The Reality: Many package builders ship bare 2×6 stud framing that still requires weeks of hanging fiberglass, vapor barrier stapling, sheetrock hanging, taping, mudding, and sanding. Polar Plank walls arrive 100% finished on both sides. The interior is clear-satin sealed Alaskan white spruce. The core is continuous R-32 or R-50 polyurethane. The exterior is factory-stained timber. Zero drywall labor is required.

FIGURE 04: PACKAGED CRATE ASSEMBLY & EXPLODED VIEWHOVER / TAP LAYER
Crate Footprint: Weather-wrapped for highway flatbed, coastal barge, or bush air cargo100% Alaska Milled
CRATE INCLUSIONCOMPONENT 01

100% Pre-Finished Timber Wall Panels

Material Specification:

Solid 8" Alaska white spruce with continuous R-32 or R-50 polyurethane core

Factory Finish State:

Clear-satin sealed spruce interior · Factory-stained exterior · Zero drywall needed

Assembly Function:

Each panel arrives precision-milled with insulated tongue-and-groove splines, pre-cut window/door bucks, and numbered tags matching your erection plan set.

MANUFACTURING TRUTH

NOT A ROUGH SHELL.
100% FINISHED INSIDE & OUT.

Conventional log and timber kits ship rough wood that requires extensive post-erection finishing. Traditional stick framing requires days of hanging fiberglass insulation, vapor barrier inspections, sheetrock hanging, mudding, taping, and sanding.

With Polar Plank, the standing wall panels arrive completely sealed and finished from the mill:

01 · INTERIOR SURFACE

Sealed Clear Satin Timber

Clear-satin sealed Alaskan white spruce. Beautiful natural timber interior ready for living the day walls stand. Zero Sheetrock, zero mudding, zero painting required.

02 · CONTINUOUS THERMAL CORE

Solid Closed-Cell Polyurethane

Continuous R-32 (standard) or R-50 (Arctic upgrade) solid foam core factory-injected between timber skins. Zero voids, zero drafts, zero interior insulation labor.

03 · EXTERIOR FACE

Factory-Stained Alaska Timber

Finished with industrial-grade Alaska-tested exterior stain in three tones (or unstained upon request). Weather-resistant timber envelope sheds moisture immediately.

04 · INTEGRATED JOINERY

Precision Shell-Lock Splines

Tongue-and-groove splines with high-density compression gaskets lock adjoining panels into a rigid, monolithic shear wall with 0.00" settling over its lifetime.

THE ON-SITE REALITY/REALISTIC TIMELINES & CLEAR EXPECTATIONS

RAPID SHELL DRY-IN VS. FULL TURNKEY CONSTRUCTION

"Watching Tom Fisher's face on the job site when the shell went up in a little over two hours was priceless: 'I know you've told me a hundred times, but it's completely different when I'm standing here watching it done.'"

While our precision panelized shell assembles in hours, we believe in honest communication. We do not mislead clients into assuming a 35' × 45' custom two-story home is completed in a single day.

01 · DEMO CABIN12–24 HOURS

Our small Home Show demonstration cabin shell erects and dries-in within a single day using an experienced crew and boom truck.

02 · STANDARD HOMES (PLANS 01–04)2–3 DAYS SHELL

Standing exterior walls, structural roof rafters, and T&G ceiling decking are set and closed to Alaska weather within 48 to 72 hours.

03 · FULL TURNKEY RESIDENCESTANDARD SCHEDULE

Ground clearing, foundation cure, metal roofing, plumbing, electrical, and finish cabinetry follow standard multi-week schedules managed by your general contractor.

02/CLEAR DIVISION OF RESPONSIBILITY

INCLUSIONS & EXCLUSIONS

Ali's exact checklist: Know precisely what Polar Plank delivers in the crate versus what your general contractor coordinates on site.

DELIVERED IN THE CRATE

POLAR PLANK SUPPLIES

15 Components
  • 01Exterior Walls: Pre-built, insulated log wall panels (R-32 value standard, R-50 optional)
  • 02Exterior Finish: Alaska-rated exterior stain applied (or left unstained upon request)
  • 03Interior Finish: Sealed clear satin interior timber finish
  • 04Windows & Doors: High-performance double-pane windows and exterior doors
  • 05Roof Framing: Pre-cut heavy timber rafters and engineered ridge beam
  • 06Roof Decking: Heavy-duty roof sheathing and roof underlayment felt
  • 07Weather Shield: 1 run of ice & water shield membrane along eaves
  • 08Roof Trim: Factory-milled solid wood fascia boards
  • 09Interior Framing: Full stud wall bundle for interior room framing
  • 010Floor Joists: Second-floor heavy timber joists (for loft/multi-story floor plans)
  • 011Subfloor System: Tongue-and-groove second floor subfloor panels
  • 012Stairs: Pre-cut stair stringers, solid timber treads, and handrails (per plan)
  • 013Millwork Trim: Complete exterior and interior trim for corners, windows, and doors
  • 014Ceiling Finish: T&G solid wood paneling for interior ceilings and covered deck ceilings
  • 015Fasteners & Seals: Gaskets, assembly hardware, and panel sealants for shell lock
ON-SITE CONTRACTOR SCOPE

BUILDER / OWNER PROVIDES

Site & Finish

These items are handled on-site by you or your general contractor (such as Rickman Building Co. or your preferred local builder). We supply full architectural documentation and crane rigging sheets.

  • —Site Prep & Excavation: Clearing, driveway access, and site grading
  • —Foundation: Concrete stem wall, slab, ICF basement, or driven helical steel pins
  • —First Floor Substructure: First floor joists, rim boards, and first-floor subfloor deck
  • —Decks & Covered Entries: Exterior deck framing, piers/sonotubes, and decking surface
  • —Lifting Equipment: Boom truck or mobile crane rental for panel lift & set
  • —Erection Labor: General contractor assembly crew or experienced DIY installation
  • —Roof Finishing: Final metal roofing or architectural shingles, ridge caps, and flashing
  • —Electrical System: Complete rough-in, panel, wiring, and finish fixtures
  • —Plumbing System: Waste, supply lines, rough-in, and plumbing fixtures
  • —Heating & Mechanical: HRV ventilation, boiler, radiant in-floor, woodstove, or heat pump
  • —Interior Wall Finishes: Drywall, T&G accent walls, paint, and trim finishing
  • —Cabinetry & Countertops: Kitchen cabinets, bathroom vanities, and counters
  • —Flooring & Tile: Hardwood, tile, or luxury vinyl plank throughout
  • —Permits & Inspections: Local borough building permits, septic approval, and inspections
  • —Utility Connections: Well drilling, septic system, electric grid or off-grid solar/generator
IN-HOUSE ARCHITECTURAL DESIGN/CAD · REVIT · 3D MODELING

IN-HOUSE DRAFTING &
3D CABIN RENDERINGS

Before spending $15,000 to $25,000 on outside architectural firms like Kimber or Studio 49, our in-house drafting lead, Ali, works directly with you to customize floor plans and generate photorealistic 3D cabin walk-throughs.

Engineered to Our CNC Mill Tolerances

Outside architects often design stick-frame layouts that require expensive re-engineering for timber panelization. Our in-house Revit models are tailored from day one to our Soldotna CNC tooling and crane picks.

Full 3D Exterior & Interior Spatial Previews

See cathedral ceiling pitches, loft stair configurations, solar window orientation, and kitchen layouts in high-definition 3D before a single log is cut.

Permit-Ready & Bank-Underwriting Sets

Complete plan sets with foundation dimensions, roof load calcs, and wall assembly details ready for borough permitting and construction loan appraisal.

Start Your Floor Plan Design →Direct collaboration with Ali & our Soldotna team
POLAR PLANK DESIGN DESK · SOLDOTNAAli's 3D Architectural Workflow
REVIT / CAD EXPORTS
01
Initial Site & Footprint Consultation

We review your land topography, access constraints (road, barge, or air), and heating preferences to select or modify standard footprints (Plans 01–04) or design a clean-slate custom cabin.

02
Revit 3D Cabin Model & Walkthrough

We build a full 3D digital twin of your home. You can inspect window placements for mountain views, evaluate loft head clearances, and adjust partition walls in real time.

03
Production Toolpath & Crate Staging

Approved Revit models export directly into CNC machine code for timber milling, ensuring every wall panel, rafter notch, and spline aligns with zero field rework.

File Formats: .DWG, .RVT, High-Res 3D Renderings, PDF Sets100% In-House

EXTERIOR ARCHITECTURE

THREE SIDING PROFILES

Each profile integrates seamlessly with our patented insulated panel core.

Traditional Alaska

Log Siding

The traditional Alaska cabin profile. Full round face, deep shadow line, the look most people picture when they picture an authentic log home.

Contemporary Timber

Shiplap

A cleaner, contemporary face. Flat boards and tight reveals for owners who want genuine timber warmth without the round-log silhouette.

Extreme Weather & Modern

Metal Cladding

A modern Alaska exterior. Hard-wearing metal cladding for exposed sites, maritime winds, and ultra low-maintenance remote builds.

FACTORY PRE-STAINED OR NATURAL UNSTAINED

PREMIUM STAIN FINISHES

We offer three premium stain options for your log home. Prefer a different look? We are happy to leave the wood unstained so you can choose a finish that fits your style perfectly.

Natural Clear / Cedar Tone

Preserves the blonde, honey-tinted grain of fresh Alaskan white spruce.

Warm Honey Amber

Rich, golden tone reminiscent of classic Kenai riverfront cabins.

Deep Timber Bark

Dark architectural espresso stain providing strong rugged contrast.

Nordic Weathered Gray

Contemporary driftwood tone that mimics naturally aged high-latitude spruce.

NEED A FULL SPECIFICATION SHEET FOR YOUR LENDER?

We furnish comprehensive package specifications, wall panel engineering stamps, and materials lists for construction loan underwriting.

Start a Project →